DCM Shriram Sugar

DCM Shriram Sugar & Distillery, a business of DCM Shriram Ltd., is one of India’s leading integrated sugar producers, combining sugar manufacturing with ethanol production, bagasse-based co-generation power, molasses utilization, and sustainable bio-energy solutions. With four fully integrated sugar manufacturing units located in Ajbapur, Hariawan, Loni, and Rupapur in Uttar Pradesh, the company works closely with more than 2,50,000 sugarcane growers and has developed an integrated business model designed to maximize value from sugarcane and its by-products. The company currently has a sugarcane crushing capacity of approximately 41,000 tonnes per day, annual sugarcane crushing of around 6.5 million tonnes, and annual sugar production of approximately 0.65 million tonnes.

Beyond conventional sugar manufacturing, DCM Shriram has expanded its operations into bio-energy and renewable power generation. Its integrated facilities produce approximately 180 million litres of ethanol annually and generate 166 MW of co-generation power, using bagasse, a by-product of sugar production. This integrated approach supports the company’s vision of creating a greener and more circular sugar industry by utilizing sugarcane resources and by-products efficiently.

Integrated Sugar Manufacturing Solutions

DCM Shriram Sugar operates modern, integrated sugar manufacturing facilities focused on efficient production, quality, safety, and responsible resource utilization.

Key Manufacturing Capabilities Include:

• Sugar manufacturing
• Sugarcane crushing
• Refined sugar production
• Sulphitation sugar production
• Ethanol manufacturing
• Bagasse-based power generation
• Molasses utilization
• Press mud utilization
• Sustainable bio-energy production
• Integrated sugarcane value-chain management

The company’s four sugar manufacturing locations in Uttar Pradesh enable it to maintain a strong presence within major sugarcane-growing regions while working closely with local farmers and communities.

Sugar Production & Processing

Sugar remains the core business of DCM Shriram Sugar. The company manufactures approximately 0.65 million tonnes of sugar annually, supported by its large-scale sugarcane procurement and crushing operations.

The integrated manufacturing model enables the company to efficiently process sugarcane while generating valuable co-products and by-products. This approach helps maximize resource utilization and contributes to a more sustainable sugar manufacturing ecosystem.

Sugar Manufacturing Strengths Include:

• 41,000 TCD crushing capacity
• Approximately 6.5 million tonnes annual sugarcane crushing
• Approximately 0.65 million tonnes annual sugar production
• Multiple integrated manufacturing units
• Modern production facilities
• Focus on manufacturing efficiency
• Quality-focused operations
• Strong grower partnerships

Ethanol Manufacturing & Green Fuel

Ethanol production is an important part of DCM Shriram’s strategy to contribute to India’s transition toward cleaner and more sustainable energy. The company produces ethanol from sugar-industry by-products, helping create additional value from the sugarcane processing cycle.

DCM Shriram has a total distillery capacity of approximately 560 KLD (kilolitres per day) at its Ajbapur and Hariawan facilities and produces approximately 180 million litres of ethanol annually.

Ethanol Benefits Include:

• Renewable fuel production
• Utilization of sugar-industry by-products
• Support for ethanol blending
• Reduced dependence on imported crude oil
• Additional value from sugarcane
• Contribution to India’s energy security
• Support for a circular bio-economy

By converting sugar by-products into ethanol, DCM Shriram connects sugar manufacturing with the country’s growing renewable-fuel ecosystem.

Bagasse-Based Green Power

DCM Shriram uses bagasse, a fibrous by-product of sugarcane processing, as a renewable fuel for co-generation power plants. The company’s co-generation capacity stands at approximately 166 MW, with power generated from sugarcane-processing residues and contributing to the national power grid.

Green Power Approach Includes:

• Bagasse-based power generation
• Renewable energy production
• Efficient utilization of cane by-products
• Reduced waste
• Contribution to the national grid
• Circular economy practices
• Sustainable energy generation

This model enables the company to extract greater value from sugarcane while reducing waste and supporting renewable energy generation.

Working with Sugarcane Growers

Farmers are an integral part of DCM Shriram’s business model. The company works with approximately 2,50,000 growers across its sugar manufacturing locations and focuses on strengthening relationships with farmers through training, mechanization, research and development, and digital innovation.

Grower Support Initiatives Include:

• Farmer training
• Agricultural knowledge sharing
• Mechanization
• Research and development
• Digital innovation
• Productivity improvement
• Long-term grower partnerships

Through its Growing with Growers approach, the company seeks to create shared value throughout the sugarcane value chain.

Sustainability & Circular Economy

Sustainability is central to DCM Shriram Sugar’s operating philosophy. The company aims to utilize sugarcane and its by-products to their fullest potential, creating multiple outputs from the same agricultural resource.

Its integrated model connects sugar, ethanol, power, molasses, bagasse, and press mud, demonstrating how agricultural by-products can become valuable inputs for additional products and energy generation.

Sustainability Focus Areas Include:

• Circular economy
• Renewable energy
• Biofuel production
• Efficient resource utilization
• Waste reduction
• Environmental responsibility
• Sustainable agriculture
• Green power generation
• Digital innovation
• Community development

Research, Digital Innovation & Technology

DCM Shriram emphasizes research and development, mechanization, and digital innovation to improve agricultural productivity and manufacturing efficiency. Technology initiatives are applied across areas including farmer engagement, agricultural practices, manufacturing operations, and sustainability.

The company’s focus on innovation supports its broader objective of improving efficiency while developing more sustainable approaches to sugarcane cultivation and processing.

Social Responsibility & Community Development

DCM Shriram also maintains a strong focus on social responsibility and community development around its operating locations. Its initiatives cover areas such as preventive healthcare, education, skilling and livelihood, sanitation, environmental sustainability, and farmer-focused programmes.

These initiatives reflect the company’s objective of contributing to the wellbeing and prosperity of communities connected with its operations.

Quality, Safety & Responsible Operations

DCM Shriram’s integrated manufacturing approach places emphasis on quality, safety, operational efficiency, environmental responsibility, and continuous improvement. Its corporate values include integrity, agility, customer-centricity, teamwork, openness, and newness, providing a framework for its business and stakeholder relationships.

Why Choose DCM Shriram Sugar

DCM Shriram Sugar stands out because of its:

• Integrated sugar manufacturing model
• 41,000 TCD sugarcane crushing capacity
• Approximately 0.65 million tonnes annual sugar production
• Approximately 180 million litres annual ethanol production
• 166 MW co-generation power capacity
• Four integrated manufacturing locations
• Partnership with approximately 2,50,000 growers
• Strong focus on renewable energy
• Efficient utilization of sugarcane by-products
• Commitment to sustainability and circular economy
• Farmer development and community initiatives
• Focus on research, technology, and digital innovation

Building a Greener & More Sustainable Sugar Industry

DCM Shriram Sugar & Distillery represents an integrated approach to modern sugar manufacturing, where sugar production is combined with ethanol, renewable power, farmer development, resource efficiency, and sustainability. By converting sugarcane into multiple valuable products and utilizing by-products such as bagasse, molasses, and press mud, the company continues to strengthen its contribution to India’s agricultural, manufacturing, renewable-energy, and biofuel sectors.

With substantial sugarcane crushing capacity, large-scale sugar and ethanol production, bagasse-based green power generation, extensive farmer partnerships, and a strong commitment to the circular economy, DCM Shriram Sugar has established itself as a significant integrated sugar and bio-energy enterprise in India.